Production planned by demand, not gut feel.
Bills of materials and work orders draw down the same stock your storefronts sell from, and every stage of production carries its cost into the books automatically.
BOMs & work orders
Build multi-level bills of materials once, then issue work orders that consume components and produce finished goods against them, with progress tracked stage by stage.
- Multi-level BOMs, with sub-assemblies produced by their own work orders
- Work orders that consume and produce against real stock
- Progress and completion tracked per work order
- Fabric roll · 2m×48
- Zipper · 20cm×24
- Label · woven×24
60% complete · on schedule
Stock · SKU-2241
Capacity-aware MRP + forecasting
Material requirements planning looks at open orders, on-hand stock, and demand forecasts together, so purchase and production plans are sized by what will actually sell.
- MRP runs that account for existing capacity and lead times
- Demand forecasts feed purchase and production suggestions
- Shortages and bottlenecks surfaced before they delay a run
- Fabric roll · 2m×48
- Zipper · 20cm×24
- Label · woven×24
60% complete · on schedule
Stock · SKU-2241
WIP costing into the ledger
Work-in-progress costs accumulate as components are consumed and labor is applied, then post into finished-goods valuation the moment a work order completes — no separate spreadsheet to reconcile.
- Component and labor costs tracked through each work order
- WIP-to-finished-goods postings on completion
- Production cost visible in the same ledger as everything else
- Fabric roll · 2m×48
- Zipper · 20cm×24
- Label · woven×24
60% complete · on schedule
Stock · SKU-2241
Common questions
Can Kayan handle multi-level bills of materials?
Yes — a BOM can include sub-assemblies that are themselves produced by other work orders, and Kayan tracks the full structure.
How does MRP decide what to produce or order?
It looks at current stock, open orders, and demand forecasts together, and proposes purchase and production quantities sized to real sell-through rather than a fixed reorder rule.
Does production cost flow into accounting automatically?
Yes — component and labor costs accumulate on the work order and post into finished-goods valuation the moment it completes, so production and finance always agree.
Plan production around real demand.
Connect your BOMs and stock — Kayan sizes the work from there.